Failure of steam generators in pressurized water reactor (PWR) nuclear systems can lead to expensive plant shut-downs. Flow-induced vibrations in the steam generators was identified as a high impact problems of the Department of Energy’s Nuclear Energy Modeling and Simulation program as a high-impact problem for nuclear industry. In addition to the impact on existing nuclear reactors, there is a growing interest in small modular reactors (SMRs). Many of the proposed SMR designs, from vendors such as NuScale, mPower, and Westinghouse, are based on an integral PWR concept. In all of these systems, flow-‐induced vibrations are an important limiting factor in the operation of heat exchangers and steam generators.
An advanced numerical simulation capability for modeling such phenomena will help improve the analysis and evaluation of different design variants in terms of vibrations and heat transfer performance, complementing expensive experimental tests and reducing their cost. Such a tool will have a broad utility for various nuclear technology applications, including other fluid-structure interaction problems, such as fluid elastic instability for rod bundles in cross flows. This tool will couple Lawrence Livermore’s Diablo structural mechanics code with Argonne’s Nek5000 computational fluid dynamics (CFD) code. Because the structural displacements are small, a one-way coupling, where the CFD results provide inputs to the structural code, can be used.
In collaboration with US-based NuScale Power, the research team will simulate a series to perform a series of single phase turbulent flows, including several experimental and mockup geometries of a helical coil steam generator. These will be compared to, and validated, using existing experiments at Texas A & M University.